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12/02/2025
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Metalworking in Montana’s Harsh Winters

Cold weather doesn’t stop the team at Johnson Metal Works in Bozeman.

Welding in Extreme Cold: How Bozeman Metalworkers Handle the Challenge
 
 
 

Overcoming Challenges of Welding in the Cold

At Johnson Metal Works (JWM), welders like John Feuerstein and Lyle Hendrickson tackle a variety of projects, from structural to architectural metal fabrication. Despite freezing temperatures and snow, the work continues.

Feuerstein explains that cold weather slows down the process significantly. Workers often spend hours shoveling snow and preheating metal before welding can even begin. Preheating is critical to ensure proper fusion and avoid cracking, which could compromise the structural integrity of the weld.

Hendrickson adds that extreme cold is tough on equipment, making it harder to maintain efficiency. However, the team adapts by using specialized techniques and tools to keep the work moving.



Staying Safe and Productive in Harsh Conditions

Safety and preparation are key for working in freezing temperatures. Workers dress in layers, using bibs, leather gloves, and even heated jackets to stay warm. Smart preparation, like bringing extra socks and gloves, is essential for staying comfortable and productive.

Interestingly, Feuerstein notes that cold weather can sometimes be an advantage. “It keeps the guys moving to stay warm,” he says, contrasting it with the slower pace of working in hot summer conditions.




Metalworking Through All Seasons

The dedication of the team at Johnson Metal Works highlights the resilience and adaptability of metalworkers in Montana. By overcoming the challenges of extreme cold, they ensure that high-quality welding and fabrication projects are completed year-round, no matter the weather.

 



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