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30/12/2024
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Tools

Step-by-Step Guide to Sharpening High-Speed Steel Drill Bits

Restore the edge of your drill bits for precise and effortless drilling.

How to Properly Sharpen a High-Speed Steel Drill Bit
 
 
 

Is your drill bit not cutting like it used to? Don’t throw it away just yet. You’d be surprised how many people discard dull drill bits without realizing they can restore their edge with a simple sharpening.

Here’s a fun fact: in Argentina, we often call them "mechas," while in other Spanish-speaking countries, they’re known as "brocas." In Argentina, the word "mecha" is also used to refer to a metal wall anchor with threads.

If you notice your drill struggling to cut through metal or the bit overheating quickly, it’s time to sharpen it. In this article, we’ll explain how to properly sharpen high-speed steel (HSS) drill bits, which are the most common for metalworking.

Key Factors for Proper Sharpening

For a drill bit to work effectively, the most important factors are:

  • Tip angle and symmetry: An uneven sharpening can cause the bit to fail or wear out faster.
  • Good cutting edge: Ensures the bit penetrates the material without generating excessive heat or effort.

drill bit cutting edge

Tip Geometry

Drill bits have a helical shape with several parameters that affect their performance. However, to sharpen them correctly, you only need to understand two:

  • Tip angle: Determines the cutting aggressiveness and varies depending on the material being drilled.
  • Relief angle: Ensures the back of the cutting edge doesn’t hinder the bit’s progress.

drill bit tip geometry



118º is the standard tip angle for a metal drill bit, with a 12º heel relief. Precision isn’t critical, as approximate values will work, but it’s essential to maintain the same angle on both cutting edges to ensure the tip is symmetrical and centered.

Sharpening Angle

This value is half the tip angle, so 118º / 2 = 59º.

grinding drill bit angle

This is the position the drill bit should have relative to the grinding wheel. While it’s possible to do this "by eye," achieving good results without a guide is extremely difficult. There are several ways to address this.

New Video Alert!

Our friend Omar from the Mr123 channel has an excellent manual technique for sharpening drill bits. Check out how he grinds the cutting edge relief.

Drill Bit Sharpener

This accessory doesn’t actually sharpen but plays a crucial role: keeping the drill bit in the correct position.

drill bit sharpening tool

It’s 3D-printed and is an affordable option available on MercadoLibre. Of course, you’ll also need to purchase a grinding stone or disc with a drill arbor. Another drawback (or challenge) is that the drill must be secured in a way that’s not too awkward to operate.

There’s also a smaller model for sharpening drill bits with a Dremel, the multi-purpose rotary tool.

Dremel drill bit sharpener

Sharpener with an Angle Grinder

This option can be made using scraps and some bolts with nuts. It uses an equal-leg angle iron "V" profile to support the drill bit. The sharpening angle is adjustable.

angle grinder sharpener




Sharpening with Nuts

You can make a DIY drill bit sharpener using a couple of hex nuts, as they have 118º at each vertex.

sharpening drill bits with nuts

The nut acts as a guide when placing one of its faces parallel to the grinding wheel and also serves as a support for sharpening, making it easier to rotate the bit. Be careful to minimize contact between the nut and the grinding wheel, as wear or deformation could make this DIY adaptation inaccurate.

Bench Grinder Sharpener

This is a much more sophisticated product from the Wembley brand. It’s imported and available at major hardware stores for around $1,300. It also allows you to adjust the tip angle.

Wembley drill bit sharpener

Having a bench grinder adds convenience and quality to the work, allowing you to handle the bit with both hands comfortably. Its controlled speed helps prevent overheating the material. The following video shows how to sharpen high-speed steel drill bits with this accessory.

Einhell Electric Sharpener

Einhell drill bit sharpener

"Sharpening your twist drill bits has never been easier." This device accepts bits up to 10mm and offers only moderate performance, which might make you question whether it’s worth the $5,500 price tag.

There’s a wide variety of commercial products we won’t list in this article because it would be too extensive. Let’s return to DIY methods with some recommendations.

The Grinding Stone

Whether using a drill or a bench grinder, the stone should be fine-grained. You can’t achieve a good edge with a standard grinding stone. If the bit is heavily damaged, you can start with a coarse grain and finish with a fine grain.

Temperature

Always monitor RPMs and sharpening time. Excessive heat can cause the steel to lose its hardness.

Grinding the Cutting Edge Relief

drill bit tip geometry

Approximately 12º of the indicated section should be ground down to prevent it from dragging while rotating. If this area isn’t ground down, it will cause unnecessary friction, increasing heat and reducing pressure and cutting efficiency.

We hope you found this article helpful.

 



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